Tag Archives: Lithium Batteries

Guest Post: Here Come the Lithiums

Many thanks to SWLing Post contributor, Bob Colegrove, who shares the following:


Power Play – Here Come the Lithiums

by Bob Colegrove

I have belonged to several radio-oriented user groups in recent years and can’t help noticing how often the subject of batteries comes up.  It’s almost a sub-hobby within the hobby.  There are a couple of reasons for this, first is the unending quest for the ultimate cost-effective, everlasting battery, and second, it’s a rare opportunity for most of us to tinker in an increasingly complex world of technology.

Lithium batteries offer a sustainable voltage output well into their discharge cycle and can deliver a higher rate of current than alkaline batteries.  They are somewhat lighter in weight than alkaline batteries – 2.5 oz. versus 5 oz. for D-cells.

Considering the fast pace of technology, lithium batteries have been with us for a comparatively long time, this in the form of cell phone and camera power, not to mention a host of electric appliances.  Most of these batteries have limited purpose, that is they have been developed and packaged for just a few applications, thus resulting in an incredible variety of sizes and shapes, and no doubt a host of frustrations due to obsolescence.  It’s somewhat reminiscent of the early days of transistor radios which ran on a wide array of zinc-carbon batteries.

Perhaps I have been asleep at the wheel, but it has only come to my attention recently that lithium chemistry has begun to backfill the standard battery sizes we have long been familiar with, namely AAA, AA, C, D, and even the PP3 standard 9 volt.

I have been running along quite successfully for more than 10 years on AA NiMH technology on several portable radios.  Although these run at a slightly lower cell voltage of 1.25 Vdc, the one-for-one substitution of these for alkaline chemistry has seldom been a problem in terms of performance.  In most cases, newer radios are provided with an alkaline/NiMH-NiCad setting to compensate for the difference in voltage.  Even the venerable Sony ICF SW7600GR, for which alkaline batteries are assumed, seems to operate equally well either way.

My problem has always been the larger power consumers running on D-cells – the Sony ICF 2010 and Grundig Satellit 800 to cite two examples.  A fresh set of NiMH batteries put the 2010 on the cusp of poor performance.  Lithium batteries having a sustainable single-cell voltage of 1.5 Vdc now provide a possible alternative to a steady diet of costly alkaline cells.  Even more attractive, some are equipped with a USB-C connector and can be recharged without a dedicated charger.

In the figure above, a set of four lithium D cells are connected simultaneously through a 4-lead USB-C harness and USB charger (not shown).  Many of the brands include the harness with a set of batteries.  I have added a USB multimeter, which I find very useful to monitor the progress of the charge, but this is not necessary.  This particular meter can also show accumulated capacity.  However, it should be noted that, unless batteries are charged one at a time, charging rate and capacity will show the total values for the number of batteries being charged.  I would also recommend that the USB charger be rated at least 3 amps.  In the figure below, one of the USB-C leads is connected at the top of the battery.  The built-in LED flashes during charge and remains on when the charge is complete.

Cost is an equally important consideration.  There is a lot of hype in the marketing department about how many times these batteries can be recharged.  The key compound preposition here is “up to,” and as long as they use those words, they can make the number anything they want to.  That said, it simply won’t take more than a few cycles for the cost-benefit cusp to be reached in favor of lithium batteries.

I am just getting started with this.  Although the batteries came highly recommended for the portable radio application, I can make no judgment at this time as to their ultimate quality or convenience.  It just seems like the next logical way to go.

There are some things to remember when choosing lithium batteries.  Not all lithium batteries are rechargeable, particularly smaller sizes.  Some do not come with the built-in USB-C charging jack, so a separate charger intended for lithium batteries will be required.  D size batteries are also available at 3.6 Vdc/cell.  There may be other options, so watch out.  Be sure to thoroughly check the features of any batteries you consider.

I would close by warning that lithium batteries come with safety caveats regarding their transport, handling, use, charging, and disposal.  These precautions are all well stated in the literature, which should be followed with an abundance of caution.  Of note is the fact that not all chargers support lithium batteries, and their capability should be checked as well.


Click here to check out these Lithium D Cells on Amazon.com (SWLing Post affiliate link), or explore other brands.

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A simple guide to portable radio power

Over on QRPer.com, I just published a post on portable power that was The Spectrum Monitor magazine’s April 2021 cover article.

This article is essentially an overview of a few different types of rechargeable batteries including pros and cons of each chemistry.

While this article focuses on use in ham radio field applications, it also applies to anyone powering receivers–especially those without an internal power supply–in the field.

Click here to read at QRPer.com.

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The Eco USBcell: a LiPo AA USB rechargeable cell

EcoUSBCell

Many thanks to SWLing Post reader, Steven Crawford, who writes:

Avid follower of your SWL Blog and site. I saw these and thought your followers may find these AA and AAA lithium ion USB rechargeable cells may be of interest as they are limited to 1.5 volts. I’m interested for my C. Crane Pocket SW and Sony ICF-SW7600GR as well as for various Mag Instrument flashlights.

An excerpt from PCWorld:

Card-carrying members of the Radio Shack Battery of the Month Club, get ready to salivate: The Eco USBcell is the most exciting development we’ve seen in rechargeable batteries in a long time.

Unlike most rechargeable AA and AAA cells that use nickel metal hydride chemistry, the USBcell’s are based on the same advanced lithium polymer technology that’s used in many smartphones.

That may not sound like a big deal, but one limiting factor in using LiPo in a AA or AAA battery is voltage. LiPo and Lithium Ion’s typical minimum voltage is 3.7 volts and would fry a standard device looking for 1.5 volts.

The Eco USBcell features a power control chip to match the voltage to the standard disposable alkalines we’re used to.

[…]And that’s not even the slick part of the USBcell. Once the battery is dead, you simply pull the top off to reveal a standard USB Type A port. That means there’s no need to carry a charger anymore. Plug it into a 1 amp wall-wart charger and it’ll be topped off in about two hours, even flashing an embedded green LED to let you know. The company says it can technically be charged on a computer’s USB port, but it’ll be a lot slower.

Click here to read the article in PCWorld.

ECOusb-aaThanks, Steven! This is a very cool product, indeed! I noticed that, on BestBuy, there are currently six reviews–dating back to October ’15–with a full 5 star rating. Not bad.

With USB ports and chargers being ubiquitous in our world, I can see where charging these would be very convenient.

My only hesitation is that I have a healthy fear of LiPo batteries after having a GoalZero LiPo pack melt down and burn on my bed while charging once. That was three years ago, however, and charging circuits have become much more reliable since then.

I’ll put these on my wish list and purchase them later in the year if the reviews remain positive. I just purchased a 12 pack of Panasonic Enloop cells, so I’m in no hurry.

Thanks again for the tip, Steven!

By the way, if you’re confused by various battery chemistries, check out our recent rechargeable battery primer by clicking here.

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Primary, Ion, and Polymer: a lithium battery primer

EnergizerLithium

Energizer ultimate lithium cells are designed to be a lighter, longer-life direct replacement for the AA alkaline battery.

Lithium primary, lithium ion, lithium polymer…want to know the differences between–and varied uses for–these diverse types of lithium batteries? You’re not alone…so did I.

Recently, a reader asked about the suitability of using AA Lithium batteries in a Tecsun radio.  Several knowledgeable Post contributors–including Richard Langley, Ken Hansen, DL4NO, Eric Cottrell, and Mark Piaskiewicz–responded, and a discussion of the differences in various lithium cells and their chemistry followed.

I was quite intrigued by this discussion, and wanted to learn more; a bit of research ensued. The wonderful folks at Zbattery.com came to my aid, clarifying the compositions of these various batteries and enlightening me regarding their unique applications.

Following is a (nutshell) primer describing what I’ve recently gleaned from these experts on the subject of lithium batteries. First, a brief disclaimer: the scope of this article is modest, explaining briefly the roles and compositions of the most common lithium batteries used by consumers and hobbyists/enthusiasts. So, if you’d like an even more detailed discussion of batteries, please check out the Battery University website.

With that said, there are generally three types of lithium cells:

1. Primary Lithium (non-rechargeable)

Though this SAFT battery looks like a typical AA, it produces a whopping 3.6V and will certainly fry a radio that is expecting 1.5 volts from each AA cell.

Though this SAFT battery looks like a typical 1.5 V AA, it produces 3.6V and will fry most radios.

Primary Lithium batteries are single-use and should not be recharged under any circumstances. These batteries have a high charge density (i.e., a long life), and as a result, cost more per unit than other single-use (disposable) batteries, such as alkalines.

Primary lithium cells generally produce 3.6 to 3.7 volts; however, there are manufacturers (Energizer and Duracell, to name two) who have developed cell chemistry that lowers this voltage down to 1.5 volts per cell, thus creating a safe, direct replacement for the common AA alkaline battery.

Unless you are purchasing a battery with a AA form factor from Energizer or Duracell, you should double check the voltage of the battery you are purchasing. There are many manufacturers who produce a 3.6 volt primary lithium batteries that have the same dimensions, or form factor, of an AA battery (see photo right), but are used in specialty medical, military, industrial and testing applications in which voltage requirements are higher.  These cannot be used interchangeably with conventional AAs, as they will cause harm to a device.

In other words, do your research when purchasing a primary lithium cell! Make sure the voltage matches what your electronic device requires–or as Post contributor, Richard Langley, puts it–“Caveat emptor!” (Buyer, beware!)

2. Lithium Ion (rechargeable)

Lithium Ion packLithium Ion batteries are currently one of the most popular rechargeable batteries for consumer electronics on the battery market. There are a number of Lithium Ion variations with their own unique chemistries–and their own unique characteristics–but in general these have a high energy density, a modest memory effect, and exhibit only a gradual loss of charge when not in use.

Generally speaking, Li-ion batteries are not available in voltages most radios and other electronics would need, from, say, AA, AAA, C, D, and 9V alkaline. There are manufacturers who produce Li-ion varieties in a AA form factor (they look like AAs), but which produce more than double (3.6V) the peak voltage of an alkaline AA (1.5V); thus, these lithium batteries, too, can only be used in devices designed around these higher voltages–such as specialty flashlights, military, industrial, and medical equipment.

There are a number of radio manufacturers using slim Li-ion battery packs like the one in the image above.

3. Lithium Polymer (rechargeable)

Most LiPo batteries come in a "pouch" format, designed for specific applications,

Most LiPo batteries come in a “pouch” format, designed for specific applications,

Lithium Polymer (LiPo, LIP, Li-poly) are rechargeable battery packs that generally produce 3.6 – 3.8 volts when charged. LiPo packs have much of the same charge and  discharge characteristics of Li-ion batteries, however, they are lighter in weight and can be designed to fit almost any shape.

LiPo batteries have a very strong following in the world of radio-controlled aircraft and cars–their feather-light weight as well as gradual discharge curve render LiPos almost ideal for these applications. LiPo packs are also used in consumer electronic, solar, and GPS applications, to name a few. LiPo pack variations are currently being considered for use in electric and hybrid vehicles.

Summary

And so, returning to our original post questioning the use of Lithium cells in reader Philip Dickinson’s Tecsun PL-606, the Tecsun representative was absolutely correct:  these batteries, it turns out, are not suited for this application, as the voltage is too high for safe use in this Tecsun.

Since I didn’t have a link to the batteries Philip purchased, I assumed Philip might be referring to Energizer Ultimate Lithium AA batteries, which are direct 1.5V  replacements for alkaline AA batteries (and why I use an Energizer graphic in the post).

At any rate, it appears that Philip purchased 3.6V primary lithium cells in a AA cylindrical form factor. If he does pop these AA lithiums in his PL-606, it will surely fry the radio as the voltage is more than double what this radio actually requires.

Hopefully, Philip can return these lithium cells and replace them with the Energizer or Duracell 1.5 V AA variety.

Philip, thanks for writing in with this question; learning about lithiums has been most interesting!  And hopefully, this primer you’ve invoked will save other radios from harm: readers, do check your voltage requirements before you insert those lithiums.

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Tecsun cautions against using Lithium AA cells in the PL-606

TecsunPL-606

SWling Post reader, Philip Dickinson, recently contacted me with the following question:

“I have just bought a Tecsun 606 which takes two AA batteries which I think are normally rated at 1.2 volts. I have just ordered some lithium ion AA and notice that they are 3.7 volts. Can I use them?”

I replied to Philip that I’m pretty sure I’ve used lithiums in my PL-380 and/or PL-310ET without experiencing any problems. I know I’ve certainly used lithiums in several other receivers. [Update: I’ve always used Energizer and Duracell 1.5 V Lithium AA batteries–not 3.6V AA batteries.]

As I was about to post his question here on the Post, Philip sent another message:

“I found Tecsun’s email address and they rule out the 3.7 volt lithiums. Good job I checked.”

Wow–indeed, I’m glad you checked as well!

I had searched the PL-606 owner’s manual (PDF), but found no reference for voltage tolerances. Now I’m curious if other Tecsun receivers would have difficulty handling the higher lithium voltage.

Please comment if you have insight!

[UPDATE: Please check out this follow-up post and primer on Lithium batteries.]

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