Category Archives: Radio Modifications

Jeff’s solution to increasing FM performance on the Sangean U3

Sangean U3

Many thanks to SWLing Post contributor, Jeff McMahon (at the Herculodge), who writes:

I upgraded my Sangean U3 with a male to female iMBAPrice 6 foot stereo audio extension cable 3.5mm, which I plugged into the U3’s auxiliary port.

Sangean U3-1

The U3’s small stub of an FM antenna really needed some extra oomph. Now my U3 is picking up all my favorite stations, including the problematic KPCC 89.3 in Pasadena.

AM is as great as always. The sound is crystal clear on AM and FM. If this radio weren’t so big, I’d buy two more for the kitchen and my bedroom, but will have to be content to have one for my gym/office radio.

Sangean U3-2

Thanks, Jeff! I might have to consider the Sangean U3–I hope a reader will let me know if one goes on sale.

Like Jeff, having a radio that not only performs admirably, but that can also withstand the attention of my kids, may be a great investment over the long-term! I’m glad such a simple addition to the U3 means that you can now hear your favorite Fm station, Jeff!

Now if Sangean only made a shortwave version of the U3–!

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Simple hack: Changing the tuning knob on the PL-660

Tecsun PL660 modified Tuning knob 001

Many thanks to SWLing Post contributor, James Patterson, who writes:

Has anyone ever thought of changing the Tuning knob on the PL-660?

Putting a larger knob on it makes for much easier turning instead of the very small fiddly knob Tecsun supply.

Tecsun PL660 modified Tuning knob 002

Finding the right plastic knob maybe a problem, needing to insert it over the tuner cam. But modifying another knob off something else is what I did.

Tricks of the trade!!

Tecsun PL660 modified Tuning knob 003

That looks like a very simple and effective mod, making the 660 more tuner-friendly for you! Thank you for sharing, James!

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Bill’s simple Sony SRF-59 passive loop antenna modification

Sony-SRF-59-AM-Loop-Antenna

In reference to our previous posts about the Sony SRF-59 ultralight receiver, SWLing Post reader, Bill Mead, writes:

“As someone who doesn’t normally open the backs of radios, this is my mod on my ultralight. All it takes is a bit of electrical tape to hold the belt clip on the loop.”

That is, indeed, a brilliant and simple mod. The SRF-59 inductively couples to the loop antenna, so no soldering is needed; simply tape the belt clip to the loop, making sure the position is convenient for tuning the SRF-59 and the loop’s capacitor.

You can find passive loop antennas ranging from $19 to $50 US. The Grundig AN-200 and the Terk AM Advantage are two models currently on the market. Here are a few places you can check prices:

Grundig AN-200:

Terk AM Advantage:

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TASS: An Arduino-based antenna switch

TASS

Many thanks to SWLing Post reader, Stan (WA1LOU), who writes:

“Enjoy your blog. I have been reading it for years. [H]ere is something your readers might be interested in that I mentioned in my blog today:

http://www.horzepa.com/2015/09/computer-controlled-switch-system.html

Very cool! Goes to show that there are a countless number of applications for the Arduino system to be used with amateur and shortwave radio.

Click here to read Stan’s informative post, and here to order the TASS system from TAPR.

John Ackermann also produced this informative presentation/video about the system:

https://youtu.be/P-TUM2dOi4c

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A very simple mod for your PowerMate controller

My Powermate USB sporting a white rubber band grip.

My Powermate USB sporting a white rubber band grip.

After publishing the post about my PowerMate USB controller, Mike Ladd replied on Facebook:

“Do what I did a couple of years ago and add a lobster claw rubber band to the [PowerMate] tuning wheel.”

In case you’re not familiar, Mike is referring to the thick, wide rubber bands that are placed on lobster claws to hold them shut. Mike included the following video; you can see that the rubber band fits perfectly around the top of the tuning knob, giving it a little extra grip.

https://www.youtube.com/watch?v=gtlDMSpaj4c

This same type of rubber band can often be found in the produce department of grocery stores as it’s used to hold bunches of broccoli, asparagus and other produce together.

Many thanks for the tip, Mike!

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Moshe restores a Ben-Gal “Duet-Stereo”

Ben-Gal-Duet-Stereo-Full

Many thanks to SWLing Post contributor, Moshe, who writes:

About 2 weeks ago, a very good friend called me and exclaimed, “you just have to see this radio…I’m keeping it for you!”–so, I drove to his aunt’s house and saw this beauty.

After hauling the radio to my place, I started to check it out, to see what would be needed for restoration; it was working, with bad contacts, poor frequency response and low output.

I took hi-res pictures of this radio, some during restoration. Now the radio sounds great. It has been recapped, a couple of bad resistors and bad wires replaced, contacts have been cleaned, and some good cleaning for the chassis as well.

Ben-Gal-Duet-Stereo-Board3

Ben-Gal-Duet-Stereo-Rear2

Ben-Gal-Duet-Stereo-Front-Detached

As I wanted to keep the original appearance of the chassis, I kept the original filter capacitors on board, but disconnected them from the circuit, added terminal strips and new capacitors from underneath.

Ben-Gal-Duet-Stereo-Board2 Ben-Gal-Duet-Stereo-Board1

The radio uses an EF85 tube as the RF stage. With the addition of a grounding connection and random wire antenna, it’s very sensitive on shortwave.

Ben-Gal-Duet-Stereo-FrontPanel

About the Ben-Gal Duet-Stereo:

It was made in Israel by Ben-Gal, a label inside shows it was made at 12th of December, 1965.

It is a console model with record player. As the model name suggests, the amplifier and record player are stereo (though the tuner is not…).

The radio has longwave (marked in meters), mediumwave (marked in meters) and 3 shortwave bands (with megacycle and meter band marks).

The shortwave bands overlaps with each other, so cover is continuous:

  • SW3 2.3MHz to 6MHz,
  • SW2 5.5MHz to 15.5MHz,
  • and SW1 14.5MHz to 23MHz.

Ben-Gal-Duet-Stereo-Open

Many thanks, Moshe, for sharing photos and this description of this beautiful Ben-Gal Duet-Stereo. I bet the audio fidelity is amazing. My father has a 1960’s console–with a similar configuration–made by Admiral, though it was limited to mediumwave and FM reception. Some day, I will try to restore it to its former glory!

Thanks for the inspiration, Moshe!

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A repair story: Vlado’s fix for the classic Sony ICF-SW100

Sony-ICF-SW100In June, I made a small leap of faith and purchased a (dead) Sony ICF-SW100 from Universal Radio (see the listing on right).

ICF-SW100-Used-NonWorkingYou see, for many years, I’ve dreamed about owning this wee little receiver, now a classic among tiny radios, but used ones are typically too expensive for my modest budget.

This time, seeing the ad at Universal, I spoke with Universal Radio directly to obtain more details about their defunct unit; while they simply didn’t know what was wrong with the Sony, they were able to very accurately describe its cosmetic and functional condition…I took a deep breath, and decided to take a chance on it anyhow.

In full disclosure, I have a secret weapon in my camp:  my talented friend, Vlado (N3CZ), who is not only the most adept electronics engineer/technician I’ve ever known, but one who truly welcomes a challenge.  The thought had occurred to me as I admired the wounded Sony, Wonder if Vlad would like to take this on–?

The answer, of course, was Yes!  So I dropped the DOA Sony off at Vlad’s home last week. He disassembled the radio, only to discover that my ICF-SW100 was a victim of the (dreaded) damaged ribbon cable.

A short history of the Sony ICF-SW100 and SW100S

These radios are indeed brilliant, incredible performers for their miniscule size.  Yet the first generation of ICF-SW100 radios–those produced before the fall of 1997–have a design weakness: the ribbon cables which connect the upper and lower portions of the radio’s clamshell design eventually fail. Multiple openings and closings bend and cut the cables, rendering the otherwise remarkable little radio useless.

SWLing Post contributor, Dan Robinson, recently shared his knowledge about the ICF-SW100 series. Dan notes:

SW-100 Seekers Beware

As shortwave veterans know, the classic SONY miniportables — SW-1, SW-100(S) and  SW-07, represented some amazing technological achievements. SONY managed to  shrink some fantastic technology into these receivers, including (with the last two in the line) — SYNC capability. The SW-07, which was the last of these receivers, still brings some high prices on Ebay.

But if you are searching for the ICF-SW-100S there are some things to consider and beware of. As everyone knows, the SW-100 suffered from the well-known ribbon-cable failure problem. SONY addressed this problem in later serial numbers, and changed the design of the radio case.

Modified SW-100s have a notch where the top cover meets the base.

There are some dishonest sellers out there who are trying to pass off older version SW-100s as modified ones. Usually, the tip-off is that the photograph in the Ebay auction will be dark or out of focus, so it’s hard to tell if the radio is the modified version or not.

It has become quite rare to find an original SONY modification kit, which includes a new top cabinet of the SW-100. And some sellers are trying to get as much as $300 for these, though they rarely sell at this level.

This repair kit was on eBay at time of posting.

ICF-SW100 modification kit found on eBay at time of posting.

It’s also becoming rare to see SW-100S radios new-in-box. I had two of these, sold one and kept the other.

If you’re after one of these marvel radios, do what everyone should do when considering items on Ebay — ask many questions about [the] cosmetic condition, accessories, serial numbers, etc.

Universal Radio, a trustworthy seller I know, had fully disclosed the model number and problems with this radio, so I knew exactly what I was buying. Dan has a very good point, though: unless you know the seller to be honest, do your research and ask questions!

The ailing ICF-SW100

Vlado discovers the faulty ribbon cable.

Vlado discovers the faulty ribbon cable (click to enlarge)

Back to my ailing unit:  Vlado delivered the news about the ribbon cable via text message, and though I was well aware that the chances were high that was the ribbon cable, I was a little bummed, to say the least, to get the formal diagnosis.

Why? As Dan mentions above, you’ll find that the SW-100S upgrade kit Sony produced in the 1990s is no longer available new; sellers typically list these kits at prices in excess of $300 US.  Out of my budget.

But Vlado, ever the intrepid engineer, had no idea I would be disappointed with this news; he was just giving me this FYI via text. Indeed, he seemed entirely unfazed, as in, hey, no serious internal damage here…

Another hour passed. Then came another message from Vlad; this one simply said: “Call me.”

Oh no, I thought. But I called, and Vlado answered cheerfully, “Hello? Tom, is that you? Sorry, I can’t hear you very well because your SW100 is playing too loudly. Hang on–let me turn the volume down!”

Vlad installs the replacement ribbon cable (click to enlarge)

Vlad installs the replacement ribbon cable (click to enlarge)

“What!?!” I responded, in utter disbelief.

Yes, he’d got it working!  It seems that Vlad had unearthed an old DVD player in his garage that he’d kept merely for parts. He opened it up, identified a ribbon cable with the right pitch, then cut and folded the cable to fit into the SW100.  Ingenious!

That’s Vlado for you!

And should I be interested in replacing this used cable with a new one–or in repairing other Sonys–Vlad directed me to eBay listings for new cables which only total about $20, shipped. Truthfully, I’m in no hurry, as this one is functioning perfectly and changing out the ribbon cable seems to have no effect on stored memories, etc. With a single affordable eBay purchase of multiple cable sets, it occurred to me that Vlad would have enough replacement cables to repair the SW100 many times over…

So I bought the cables.  (This one for the narrow cable and this one for the wider one.)

My “new” Sony ICF-SW100

Needless to say, I’m very pleased with my “new” (to me) SW100. It’s a little masterpiece of receiver engineering in such a tiny package.  And since the ICF-SW100 is unquestionably the smallest portable I own–and is one of the few I own with a proper line-out jack–it may very well become my go-to radio for one bag travel.

Listening to the 'SW100 before I pack it for my next trip.

It’s in the bag: listening to the ‘SW100 before I pack it for my next trip!

Stay tuned the review…

Vlado’s radio E.R.:  the doctor is in

Sony-ICF-SW100-Open2As I’ve said, Vlad is one of the most adept repair technicians I’ve ever known.  At my prompting, he’s kindly agreed to let me promote his services here on the SWLing Post. Vlad acknowledges that he “likes a challenge,” adding that he enjoys nothing more than making repairs even when”parts are scarce” and radio”surgery” is required.  Moreover, his bench fees will be quite reasonable, especially considering what you receive: new life for a failing radio. So, if you’ve got an ailing rig on your hands, and don’t mind waiting for Vlad to get to it, send it to his radio emergency room, where radios (like my Sony) have life breathed back into them once again.

Long live the Sony ICF-SW100!  And long live Dr. Vlado, who makes this possible with his creative (and nearly miraculous) repairs.

To contact Vlad, simply contact me with a description of your radio and its problem and I’ll put you in touch with Vlado.

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