Tag Archives: Go Box

A very clever radio go-box using the Gator GR6S shallow rack case

(Source: Southgate ARC)

Young radio amateurs Zechariah WX4TVJFaith Hannah AE4FHHope KM4IPF and Grace KM4TXT have released a video about their Go Box

Many people have asked us to make a detailed video about our Go Box, so we decided to make one. We show you what is in the Go Box and how we installed all of the equipment. There is also some funny stuff in the video, too!

The case we used was a Gator 6 rack unit shallow case:
https://www.bhphotovideo.com/c/product/252763-REG/Gator_Cases_GR_6S_GR6S_Shallow_Rack_Case.html

The shelves are simply vented rack mount shelves. Here is a link to where you can get them:
https://www.sweetwater.com/store/detail/RkShelfU1

Watch A Close Look at Our Ham Radio Go Box and How We Put it Together:

Click here to view on YouTube.

Lea Family
http://hamradio.world/

These girls do an amazing job with the video–bravo!

I love this setup. While I typically pack very lightly for portable radio work, building a system like this makes for very quick deployment when you require a full 100 watt system with multiple radios and multiple accessories. Radio clubs could easily put systems like this together for events like Field Day or Emergency Comms. It’s grab-and-go at its best!

Of course, a field DXpedition/SWLing station could also be easily built into this portable system. In fact, I bet an SDR with computer, keyboard, and monitor could be mounted and accommodated in this space.

Mark’s Icom IC-7100 go kit

Click to enlarge

Click to enlarge

Many thanks to SWLing Post reader, Mark Hirst, who writes:

Thomas,

I have been very impressed by the shacks featured on SWLing !

I don’t really have the room to accommodate such large collections, or to dedicate a special area to just radio.

I tend to perch a radio on a spare surface in the front bedroom, and then cycle through my small collection on a weekly or bi-weekly basis, returning the previous radio to storage to await its turn in a month’s time.

Since newer houses and gardens are typically quite small in the UK, I’ve always been thinking in terms of radio on safari, so with the weather starting to improve, I present to you my ‘shack’ consisting of a recently acquired IC-7100 inside a fortuitously sized toolbox. The radio runs in the bedroom like this too, usually connected to a Wellbrook loop when not transmitting.

20160312_121757332_iOS (1)

The picture [above is of the] head unit in stowed configuration, as the lid of the box doesn’t quite clear the unit when sitting on the base. The space on top of the radio is then filled by the SOTA Beams antenna bag and other sundries. The battery travels separately in the backpack.

My plan was to never have to connect/disconnect the ethernet style cable between the two halves, looks like the plan worked !

You can see it in action here:

This is a brilliant kit, Mark–a great way to escape urban radio interference! The Icom IC-7100 is uniquely qualified for the deep case, too, since the control head can sit on top of the body while in use. The angle of operation is also ideal. Very cool–thanks for sharing!

Scott’s Elecraft KX3 Go-Box

Many thanks to Scott (AK5SD) who shares the following photos and bill of materials for his custom Elecraft KX3 go-box:


IMG_0531 IMG_0534

IMG_0532 IMG_0535 IMG_0537 IMG_0536

Bill of materials

The panel was custom laser cut by Front Panel Express. I have the CAD
file and I’m willing to share it with anyone who wants to reproduce my effort.

Amazon.com
Case B&W Type 1000 Outdoor Case with SI Foam
You won’t use the foam, so you can buy the version without it if you can find it cheaper.

Battery Anker Astro Pro2 20000mAh Multi-Voltage (5V 12V 16V 19V)
Portable Charger External Battery Power Bank
Avoid look alike batteries and the next generation model from Anker. The newer Anker
battery is only capable of delivering 1.5A from the 12V supply. Two look alike batteries
I tried did not have the auto-off feature that the Anker does.

Vetco.net
ACC2 and I/Q Jacks 2 x 2.5mm Stereo Jack Panel Mount (PH-666J-B)
Phone, Key, and ACC1 3 x 3.5mm Stereo Jack Panel Mount (High Quality) (PH-504KB)
Mic Jack 1 x 3.5mm 4 Conductor Jack Panel Mount (PH-70-088B)
12V IN and CHG IN 2 x 2.1mm DC Power Panel Mount Jack (PH-2112)
12V OUT 1 x 2.5mm DC Power Panel Mount Jack (PH-2512)

You also need plugs and wire for interconnects. I bought some 2.5mm (CES-11-5502)
and 3.5mm (PH-44-468 for stereo, PH-44-470 for 4-conductor) audio cables with right
angle plugs and just cut them to use for the signal lines going to the KX3. I did the same
thing for the 2.5mm (PH-TC250) and 2.1mm (PH-TC210) power cables. A couple of
caveats are in order. The Phone, Key, and ACC1 interconnects require low profile
right angle connectors. The cables I listed above won’t work. Vetco part number
VUPN10338 will work. The power cables I’ve listed above use 24 gauge wire. This
is a little light, but the runs are small so I think it is OK. You can use higher gauge
cables if you can find a source.

USBfirewire.com
USB OUT USB 2.0 Right Angle Extension Cable (RR-AAR04P-20G)

Digikey.com
L Brackets 8 x Bracket Rt Ang Mount 4-40 Steel (612K-ND)
These L brackets are used to mount the KX3 to the panel and the panel to the case.
For mounting the KX3, I use a little piece of stick on felt on the bracket to protect the
KX3’s cabinet from damage. Replace the KX3’s screws with #4-40 Thread Size, 1/4”
Length Steel Pan Head Machine Screw, Black Oxide Finish (see below). For the panel
mounting, use #6-32 Thread Size, 3/16” Length self tapping sheet metal screw. You
may need to cut the tip off in order to not puncture the outside of the case.

RG316 BNC Male Angle to BNC Female SM Bulkhead Coaxial RF Pigtail Cable (6”)
This is not the original interconnect I used for connecting the KX3’s antenna output to
the panel. However, I think it is a better option for new designs. The caveat is that you
will need to verify the hole in the panel matches the bulkhead connector on this cable.
There will be a little loop in the cable when you are done, but that is fine.

Micrfasteners.com
Screws for Sound Card 2 x FMSP2510 – M 2.5 x .45 x 10mm
Screws for KX3 Bracket Mount 4 x MSPPK0404 – 4-40 x 1/4
Screws for Countersunk Panel Holes 8 x FMPPK0403 – 4-40 x 3/16
Screws for USB Connector *** 2 x FMPPK0406 – 4-40 x 3/8

I’m pretty sure these are the right length for the USB connector. I am doing it from memory.

Amazon.com or eBay.com
Soundmatters foxL DASH A Wireless Bluetooth Soundbar (OPTIONAL)

Sonoma Wire Works GJ2USB GuitarJack 2 USB Portable Audio Interface (OPTIONAL)
(Make sure you get the USB model, not the 30-pin model.)

This is optional if you want a built-in sound card interface for a waterfall display using iSDR. Make sure to eliminate the holes in the upper left corner of the panel if you are not installing. You will also need 2.5mm x 10mm screws to mount this to the bottom of the panel (see below).

bhi Compact In-Line Noise Eliminating Module (OPTIONAL)

In my opinion, the KX3’s noise reduction is totally ineffective for SSB communications. This external noise reducing DSP is one solution, albeit an expensive one, to that problem. It is only for SSB, not CW or digital modes. It is also available from GAP Antenna Products.

IMG_0530


Scott: you have done a beautiful job here and have spared no expense to make a wonderfully-engineered and rugged go-box. No doubt, you’re ready to take your KX3 to the field and enjoy world-class performance on a moment’s notice. 

Though I’ve never used them personally, I’ve noticed others who have taken advantage of the Front Panel Express engraving service–certainly makes for a polished and professional front panel.

Again, many thanks for not only sharing your photos, but also your bill of materials which will make it much easier for others to draw inspiration from your design!

AK5SD_QSL_Card

Speaking of designs, when I looked up Scott on QRZ.com, I noticed that he also sports a QSL card (above) designed by my good friend, Jeff Murray (K1NSS). Obviously, Scott is a man with good taste!