Category Archives: Reviews

James adds an LM386 amplifier kit to his Heathkit GR-150

Heathkit Explorer Jr. Completed w. screwdriverMany thanks to SWLing Post contributor, James Surprenant (AB1DQ), who shares this update to his review of the Heathkit Explorer Jr. TRF AM radio receiver kit:


With regard to the Heathkit TRF AM receiver kit, I did indeed build my LM386 amplifier.

I was planning on home-brewing it from scratch as the chip is pretty much all you need and there are various proven schematics for the circuit, but in the end I went with a small kit from Nightfire Electronics for $10 plus $5 shipping that I found on Amazon.com.

It was a bit cheaper to buy it in kit form, of course, and then there was the convenience of having all the parts in one place.

Here is a photo of the kit as advertised on Amazon

kit

And here is my build with the Heathkit…

Heathkit + LM 386

I modified the kit to add a 3.5mm input jack, replacing the RCA jack that came with the kit, to make it easier to plug into the Heathkit radio.

I deliberated whether to install the audio amp into the Heathkit cabinet drilling out a couple of holes for the pot shafts. It all would have fit and I could have easily mounted the 3″ 8 ohm speaker to the back panel of the Heathkit radio. In the end, I decided to keep the radio original and mounted the amplifier board on a small piece of wood I found at a hobby store and decided to leave it all exposed. It works well, all things considered.

(Click here to view video on Facebook.)

It worked well and per my original review on SWLing Post, I feel Heathkit should have included such a little amp in the kit – it makes a big difference.


Many thanks for the update, James! That little LM386 amp kit seems like an affordable addition for any receiver lacking an amplifier or adequate audio amplification.

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Larry’s review of the CountyComm GP5/SSB

Many thanks to SWLing Post reader, Larry Thompson, who shares his review of the CountyComm GP5/SSB:


GP5SSB-Front

Been having a ton of fun with my new toy, the tiny survivalist radio, the CountyComm GP5/SSB receiver. $74.95 with free heavy duty cordura case with metal belt clip (normally $17.95). Also purchased 2 spare whip antennas @ $6.00 ea. The unit arrived promptly
in just 5 days from CA.

The radio is manufactured by Tecsun and is similar to the Tecsun PL-365, but re-engineer end to military standards for use in embassies and military installations around the world. The case is a heavy plastic that feels like anodized aluminum.

It’s about the size of a small TV remote control, taller than a cell phone, and about 1/2 the width of an iPhone.

Very, east intuitive menus. Incredibly sensitive to dx, relatively good selectivity. A great radio to throw in your travel bag or briefcase. So small that no one, especially customs, TSA, etc would even suspect it is a shortwave receiver with SSB capabilities.
I live in a very highly QRM and RFI interference zone.

I’m in the central city, in an old 1920’s hi-rise, with high power tension lines right next to the building.

Lots of QRM from the elevator motors, etc. Having a good antenna option is a challenge.
I’ve resorted to a stealth longwire antenna, strung out my 5th floor window. It’s 50′ of #16 black insulated copper stranded wire, weighted by a medium size galvanized carriage nut. It seems to work well.

I also use a Magic Wand shortwave antenna, a type of broomstick antenna with 23′ of lead-in, available from Lowbander on eBay.

My main receivers have been a Sony ICF-SW7600GR dual conversion receiver and the SRDPlay. In the past, I have listened to dx with some really outstanding receivers, including a Nordmende Globetrotter, a National NC-183D, a Japan Radio JRC-525′ and a Yaesu FT900AT transceiver. The later two were computer-controlled using TRX-Manager software.

In just 4 days, I can’t get over the sensitivity of the CountyComm GP-5/SSB and it’s ability to pull in stations. So far, it’s far superior to the Sony or SDRPlay.

Digging into the specs, it is a direct conversion receiver, using a DSP si47XX microchip from Silicon Labs to digitize the analog AM/FM broadcasting signal base on modern software technology and radio principles. The direct conversion circuitry can highly improve a radio’s sensitivity, selectivity, S/N ratio and anti-interference capabilities. Direct conversion using software is far superior to a double or triple conversion traditional IF circuitry. This must explain why the unit is so amazingly sensitive!

I can hear things on this unit that I can’t even begin to hear on the Sony or the SDRPlay. The FM reception and sound with earphones is amazing and LW and AM reception is equally sensitive. I can easily get WLW Cincinnati 700 kHz in the daytime here in St. Louis!

There are 550 preset memories: 100 for AM, 100 for FM, 100 for SSB, and 250 for SW. You can scan the memories or scan the bands in various ways. You can also use the Auto Tune Storage function to store memories.

Something I really enjoy is the Easy Tuning Mode function. The ETM function allows you to tune into stations easily and temporarily store them into the ETM storage. 100 stations for FM/MW and 250 for SW. Scanned stations will not be stored in the regular 550 memories, but will remain in the ETM temporary storage until the next time you do an ETM scan.

This is a great feature for travel. When you are in a different city, you can perform the ETS function and this will not delete any of the stations already in the memory.


Thanks for sharing your review, Larry. I use the GP5/SSB all of the time–it stays in one of my vehicles and I often use it for walks, picnics, camping and even a little parking lot DXing.

I suspect if your SDRplay RSP was hooked up to an antenna that could better mitigate your local QRM, you’d find it outperforms the GP5/SSB. The great thing about portables, though, is that you can simply take them to areas with low noise levels. It’s just a matter of finding the right location!

The CountyComm GP5/SSB is a very handy portable. Thanks again! 

The CountyComm GP5/SSB can be purchased from:

The Tecsun version, the PL-365, can be purchased on eBay (though be aware that some sellers have BuyItNow prices almost two times the price of CountyComm).

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Review of the Kaito KA108

Kaito-KA108-Front-2

Recently, I learned about a new portable by Kaito Electronics: the Kaito KA108. While there are a number of compact portables on the market, the KA108 really caught my attention because it features a built-in digital recorder. Which is to say, you can listen to a station on shortwave, press a button, and the KA108 will record it to a MicroSD card. Pretty cool, right? It’s also the first shortwave portable I’ve ever known that offers a scheduling feature for recordings.

In the past there have been a few shortwave portables with digital recording capabilities, but most of these have been plagued with poor performance. So this time, I had my fingers crossed that Kaito might have produced a winner.

Having used the KA108 for several days now, my initial review follows, with a focus on shortwave as well as mediumwave performance.

User’s Manual

The KA108 actually ships with two manuals: a quick start reference guide and a proper highly-detailed user’s manual.

Kaito-KA108-Unboxing-3

The manual is written in English and is quite descriptive, despite a number of spelling and grammar errors that should have been caught before going to print. It’s obvious that Kaito didn’t hire a native English speaker/professional editor to check their copy.  (I don’t understand why a company would go to the expense to produce a manual without having it professionally edited…Kaito, please take note!)  Fortunately, these spelling and grammar errors, while annoying, can be overlooked and/or deciphered by most English-speaking readers.

Tuning

Kaito-KA108-Side3

On the plus side, the KA108 sports a full number keypad for direct frequency entry. This makes tuning to a known frequency a very simple process––with one exception (see below). There’s also a tuning wheel on the right side of the radio.

Kaito-KA108-Keypad

Note where the “0” is placed on the keypad: why the change?

Using the keypad requires some getting used to, however. Most of us––myself included––are familiar with traditional numeric keypads, but the KA108 inexplicably changes the game plan: as you can see above, the “0” button is located on the lower right side of the main keypad. So it took me a few hours of use before I could reliably key in a frequency without looking at the radio.

In my humble opinion, Kaito should have moved the number pad up one row, positioned the “ATS” button to the lowest row on the left, the “0” button to its immediate right, and completed the bottom row with the “Rewind/Play/Fast-Forward” buttons.

Another annoyance––and this is a big one for me–-is that the KA108 has extended muting between frequency changes. It makes band-scanning a frustrating experience. I made a short video demonstrating this:

Audio

DSC_3495The KA108 is designed around a very innovative small speaker with an acoustic chamber that significantly boosts bass response. This is the same speaker used in the Melson S8 that I reviewed some time ago.

The audio fidelity is excellent on FM, and when playing back a full-fidelity digital recording. Unfortunately, when tuned to the AM broadcast (mediumwave) band or to the shortwave bands, the KA108 falls short; the bass response actually becomes an impediment to listening.

In a nutshell: the KA108 audio has issues. A further explanation of the KA108’s audio is described in the performance notes that follow.

FM Performance

On a positive note, the Kaito KA108 has respectable FM reception. I was able to receive all my benchmark FM stations with little trouble, and the KA108 maintained a strong lock on all signals.

And as mentioned above, KA108 audio via the built-in speaker is much better on FM than on any other band. Indeed, on FM, the KA108 produces rich, full-fidelity audio that can easily fill a room. Audio is similar to that of the Melson M7 and the Melson S8.

If you’re seeking a nice FM portable with robust audio, you’ll enjoy the KA108.

Shortwave Performance

Kaito-KA-108

I’m quite disappointed with the KA108’s shortwave performance.

Almost immediately after unboxing the KA108, I inserted a battery, walked outdoors, and tuned through the 31 meter band.

Other than a couple of blow-torch North American private broadcasters, I heard…nothing. It was during this first band scan that I realized how annoying the tuning mute could be. And the audio, meanwhile, sounded muffled and garbled: I assumed that there was some local interference, and simply turned the radio off, hoping the following day would produce a change for the better.

The following day, I spent a great deal of time with the KA108 on the air, and compared it with the Eton Traveller III and the Tecsun PL-310ET––both capable, similarly-priced compact DSP radios.

Sure enough, when compared with other portables, the KA108’s reception is, sadly, rather poor.

At first I thought it might be an issue with receiver sensitivity, but the KA108 could receive almost every station the Traveller III and the PL-310ET could receive. But the audio was so muffled on the KA108, even with  the use of headphones, that spoken word was hard to interpret. Additionally, the over-active AGC (Automatic Gain Control) meant that audio levels were all over the place. That combination makes for fatiguing listening.

Volume level indicator.

Volume level indicator.

Over the next few days with the KA108 on shortwave, I drew a few conclusions.

After recognizing that the audio fidelity did not improve significantly when using headphones, I realized that at least three factors are having a negative impact on shortwave audio, as follows:

  1. The default AM bandwidth is too narrow for broadcasts, and cannot be adjusted
  2. The AGC setting is over-active and causes audio pumping; it, too, cannot be adjusted
  3.  Portions of the shortwave bands are polluted by internally-generated noise/interference

This combination makes for sloppy shortwave performance.

To save time in making the KA108’s comparison information readily available, as well as to indicate actual speaker performance, I decided to take a few quick comparison videos not with the KA108 or an external mic but simply with my smartphone. While my phone’s microphone is somewhat limited, I believe you’ll be able to observe the  inherent problems with the KA108.

I compared the KA108 with the Traveller III in each video.

In the first comparison, I tuned to Radio Exterior De España on 9690 kHz, as you’ll see. The signal was marginal or relatively weak at the time:

(Click here to view the video on YouTube.)

Next, I tuned in a very strong shortwave signal from Radio Havana Cuba on 11,670 kHz:

(Click here to view on YouTube.)

Finally, later in the afternoon, I tuned to All India Radio on 9,445 kHz––again, a marginal signal:

(Click here to view this video on YouTube.)

Mediumwave Performance

Mediumwave (a.k.a., AM broadcast band) performance is very similar to shortwave performance.

In this video, I’ve tuned to an AM station located twenty-five miles away on 1600 kHz.  The KA108 can receive the station, but audio is not pleasant and the AGC is, yet again, overactive. I’ve noticed that the mediumwave band is plagued by more internally-generated noise than are the shortwave bands.

(Click here to view this video on YouTube.)

Note that YouTube’s copyright checking system flagged my video because it recognized the song being played in the background on WTZQ. I believe this easily qualifies as fair use since the clips are short and it’s an off-air recording with dialog on top. I’ve disputed this, but YouTube may choose to delete this video.  In anticipation, I’ve saved the audio from this video–you can listen to it by clicking here.

In a nutshell, AM performance on the Kaito KA108 is frankly poor. Even when I tuned to strong local stations, the audio sounded muffled and distorted, much as in the Radio Havana Cuba example above.

So you can forget about using the KA108 for mediumwave DXing.

MP3/WAV Playback and recording

There are some redeeming virtues with the KA108, however.  Here’s a positive: digital playback with the KA108 is fantastic. I’ve played a wide variety of audio files on the KA108, and am very impressed with its on-board MP3/WAV player. While audio characteristics unfortunately cannot be adjusted––i.e., there’s no equalization––I find the default audio settings well-balanced for both music and voice.

The KA108 has a dedicated MicroSD slot and a covered USB slot on top of the unit.

The KA108 has a dedicated MicroSD slot and a covered USB slot on top of the unit.

Recording directly from shortwave and mediumwave is also quite good. I believe its on-board recorder is perhaps the best I’ve tried in recent portables; it’s a marked improvement over that of the Kaito KA29, for example. It seems to capture the receiver’s produced audio well, with only a slight, high-pitched “hiss” injected in the audio, though this is not a major distraction.

Sadly the main distraction is that the recorder is recording audio, as I’ve outlined above, from a sub-par receiver.

Still, as an MP3/WAV player, it’s brilliant, and boasts excellent audio.

Summary

Invariably, all radios have strengths and weaknesses; here’s a list of my notes from the moment I put the KA108 on the air:

Pros:

  • Great portable size
  • Clear back-lit display
  • Numerous recording and playback features
  • Audio via MP3 or headphones is strong, considering the small speaker with acoustic chamber provides more bass response and volume than comparable portables (see con)
  • Excellent FM reception
  • Excellent MP3/WAV playback with well-balanced audio fidelity
  • Recorder schedule function
  • Alarms and sleep timers easy to use
  • Dedicated MicroSD and USB slots on top of chassis

Cons:

  • Mediocre sensitivity on SW and MW
  • Internally-generated noise on MW and SW
  • Audio (via built-in speaker) is:
    • too bass-heavy, lacks treble on MW/SW
    • garbled and mushy on MW/SW
    • “hot” and often splatters/distorts when signals are strong
  • Tuning
    • extended mute between frequency changes
    • no “scan to next station” function (only ATS)
  • Odd numeric keypad layout
  • Any local RFI garbles reception even further on SW/MW
  • No SSB (in fairness, few radios in this price class have SSB)
  • Antenna swivel to the front somewhat blocked by the radio’s chassis
  • No backstand

Conclusion

I really wanted the Kaito KA108 to be a strong––or even average––performer. Why? Because, like many of you, I would love to have a capable shortwave/mediumwave radio with built-in digital recording and playback.

Kaito-KA108-AM

Sadly, the KA108 falls short on multiple levels.

Concerned that I might have simply received a defective unit––as I did when I reviewed the Sangean ATS-405––I contacted Kaito Electronics USA. I mentioned my disappointment with the radio’s performance, and detailed the negatives mentioned in this review.

I asked Kaito’s technician if I might have received a defective unit? He responded that my experience seems to be the norm with this particular production run. He, too, had noted muffled/garbled audio on shortwave and mediumwave. Per his request, I sent a detailed list of the KA108’s shortcomings with suggested fixes. He is planning to send this to Kaito’s current manufacturer in China.

The KA108’s poor performance issues would likely be mitigated to a great extent, if the manufacturer would simply make the following adjustments:

  1. Widen the AM bandwidth
  2. Tweak the AGC for greater stability
  3. Adjust the audio settings for the AM mode
  4. Minimize/shorten muting between frequency changes
  5. Improve internal shielding and grounding
  6. And while they’re at it, have the radio manual edited by a native English speaker

Since this is a DSP-based radio, I imagine the first four adjustments can be made via firmware upgrades.

Time will tell if the second production run of the Kaito KA108 improves on the first.  Fingers crossed…!  Kaito, we’d like you to succeed on this score.

Again, many thanks to Universal Radio for supplying me with a KA108 for this review.

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Ron approves of the high-gain ferrite bar antenna

Ferrite-Bar-PL-365In response to our post about the high-gain ferrite bar antenna for the Tecsun PL-360/PL-365 and CountyComm GP5/DSP and GP5/SSB, SWLing Post contributor, Ron, writes:

…and it’s worth it.

On MW there is a marked difference on both the low and high ends
of the band, just as the builder said, compared to the stock plugin antenna.

On longwave my local NDB BH went from being barely audible on the stock
plugin to being quite readable–well above the noise.

The seller replied to a question about it being shipped very quickly
since it never did track on USPS.

Good seller, reliable email, good antenna that works as claimed–no problem here.

Click here to view the antenna on eBay.

Thank you so much for the report, Ron!

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The Worldwide Listening Guide: the content DXer’s handbook

WWLG-7th-EditionI’m very pleased to have just received the 7th edition of John Figliozzi’s Worldwide Listening Guide (WWLG), the latest, most updated version of the excellent guide I’ve often reviewed.

As I’ve said, you may want a copy of the WWLG in your shack, especially alongside your computer or Wi-Fi radio.

SWLing Post readers know that I’m a huge fan of the Word Radio TV Handbook (WRTH); it’s my go-to guide for radio frequencies and schedules. Well, Figliozzi’s Worldwide Listening Guide is my go-to for programming and content, not only helpful on the shortwaves, but also handy when tracking online content.

WWLG: The Content DXers Guide

Like many SWLs, I’m something of a “Content DXer:” I love chasing obscure programming––news, documentaries, music, and variety shows, anything the broadcasting world has to offer.  For this, I often turn to Wi-Fi radio.  Wi-Fi radio offers the discerning listener the ability to track down fascinating regional content from every corner of the globe––content never actually intended for an international audience.

But the fact is, there’s so much content out there, it’s hard to know where to start. This is where the WWLG comes in: Figliozzi exhaustively curates more than 4,000 programs (!), indexing their airing times, stations, days of broadcast, program types, frequencies, and web addresses. Additionally, he sorts the programs by genre:  arts, culture, history, music, sports, and more. And Figliozzi also includes a well-thought-out directory of at least forty genres.   In short, this directory has helped me not just locate, but identify, programming I would never have known about otherwise.

Frankly, I’m not sure how Figliozzi manages to curate such a vast assortment of programming.  But I’m happy that he does, and especially, that he offers it for the SWL’s benefit––!

Thus the WWLG  has become a permanent reference book in my shack, alongside my trusty WRTH. There’s a surprising amount of information packed into this slim, spiral-bound book…enough to keep even a seasoned DXer contented for years.

The 7th edition of Worldwide Listening Guide can be purchased here:

With a retail price under $25, I feel like the WWLG is an excellent bargain.

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Alexander reviews the Avion AV-DR-1410 DRM receiver

81-58a+inIL._SL1500_

Many thanks to SWLing Post contributor, Alexander (DL4NO), for the following review of the new Avion DRM receiver:

A review of the Avion DRM receiver

by Alexander von Obert (DL4NO)

The Avion AV-DR-1401 DRM receiver has appeared on the SWLing Post before in a previous review.

Amazon India does not sell the Avion outside of India. As it happens, I found someone who was willing to buy it for me and bring it with him from India to Germany.

The first impressions were quite disappointing. This feels more like a prototype, not a polished product:

  • The power supply produces lots of interference and runs quite hot. Unless I find another power supply, I can either charge the battery or listen to the radio.
  • The handle rattles. Such things often are symptoms for the whole product.
  • The firmware fails in many ways: update errors of the display, very confusing user interface.
  • No acceptable field strength indicator, especially in DRM until a signal is decoded. If you have a selective antenna you need to switch to AM to tune it. And then you tune it by ear or by numbers. No bar of any kind.
Avion AV-DR-1410 DRM

Radio Romania

Radio Romania produced very good signals this evening in southern Germany on 41m. But with the built-in antenna, DRM reception was impossible even in my shack directly under the roof. A Degen 31MS selective active antenna indoors enabled sketchy reception of Radio Romania and All India Radio on 41m. Reasonable reception was only possible with my external antenna.

All India Radio

All India Radio

Just imagine why I took the trouble to get the receiver! It is a far cry from what I really wanted: a modern replacement of my trusty Sony ICF7600D from the 1980s. I had to retire it for mechanical reasons after it travelled with me for 20 years.

In India, they might not have the industrial infrastructure they have in China or Japan, but an intensive firmware update is urgently needed. Software is something they are good at in India. Many problems could be solved that way:

  • The volume knob has no stop and must be pressed for a few seconds to turn the radio on or off. A short press could be used to switch it between volume and tuning.
  • A reasonable field strength indicator should be introduced.
  • The remote control does not work reliably.
  • With the “mode” switch I can select AM, FM, or DRM. But I have not found anything that the “band” switch could be doing.
  • The “scan” switch works on FM and puts all transmitters found into the favorites. But neither is that the function I would expect it to do nor does it work on other bands.

From my preliminary tests I fear the unit has massive large-signal problems. For example, I heard distorted signals of Radio Romania on bands where they were not transmitting at all. I use an active antenna but this is the same I use for the DX Patrol or SDRplay RSP, therefore I know that my antenna is not to blame. I also see this as an indicator about the DRM signal of Radio Romania.

I could not help but open the Avion receiver: [the internal antenna worked so poorly, I wanted to investigate].

I must say that the rattling handle was an accurate indicator of production quality.

Inside the Avion

Inside the Avion

See “Inside the Avion” image above (click to enlarge). The back side on the left was originally covered by an aluminum shield. I had to remove it as the wires are quite short–one cannot put the two parts flat on the bench otherwise. You see that they tried to improve the shielding on the right.

AVION internal antenna preamp

Avion internal antenna preamp

See “Avion internal antenna preamp” above (click to enlarge). The circuit board at the lower left corner of the first picture is the preamp for the internal antennas. In the lower left corner is the telescopic antenna connection. The wire here was extremely short–either it broke before and made contact by chance or I broke it when I dismounted the circuit board. At least I did not force it (still a bad manufacturing practice).

If you examine the circuitry, you see very bad practices: C2 directly connects the antenna to the base of Q2. It must be a bipolar transistor considering R3/R4. At least there is DN1 which seems to be protection diodes. On the whole board I can find no inductivities at all. There is absolutely no band limiting.

AVION broken shilding wire

Avion broken shilding wire

See “Avion broken shielding wire” above. The shielding wire had broken from the soldering. That was definitely not my fault. At the yellow isolation, a second wire is connected. That is the wire routed around the backside without any connection. This doesn’t make sense to me.

Avion crushed battery holder

Avion crushed battery holder

See “Avion crushed battery holder” above. The battery holder is fixed together with the aluminum shielding. The worker crushed the lug of the battery holder while mounting the shield. A few other threads were torn, too. A typical case of too much strength.

Avion seems to know about the inherent RFI problems of this receiver, but could not solve them. No wonder I have to use an external antenna.

Perhaps I will replace the antenna preamp with something reasonable.

Otherwise this radio will gather dust here.

Thank you for your report, Alexander–I’m sorry to hear about your experiences with the Avion, especially after the trouble you went to obtaining it.

So far, I’ve heard no truly positive reviews of the Avion AV-DR-1410. Sadly, it sounds like a radio to avoid.

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James reviews the Heathkit Explorer Jr. GR-150 TRF AM radio receiver kit

HeathkitExplorerJrMany thanks to SWLing Post contributor, James Surprenant (AB1DQ), who shares this review and photos of the new Heathkit Explorer Jr. TRF AM radio receiver kit:


 Heathkit Explorer Jr. Review

I received this Heathkit kit for Xmas from dear old Dad.

Heathkit Explorer Jr. Manual

The Explorer Jr. manual is very nicely done, spiral-bound, and very reminiscent of the old Heathkit manuals in terms of lay-out and detail.

Heathkit Explorer Jr. Retro envelope packaging

The packaging of the parts is also reminiscent of the old Heathkits with parts grouped into envelopes by phase, ie. “Active Components,” “Passive Components,” “Small Parts,” “Knobs,” etc.

The first night, I worked through completion of the circuit board attaching all electronic components and stopped at the step for winding the coil. I thought it would make sense to start fresh on that step since winding coils is generally a pain.

Even on the first night, I had a few criticisms:

  • A couple of the envelopes were ripped open when I unpacked the kit. There were nuts, bolts, spacers and an Allen wrench loose in the outer box. That said, no parts were missing.
  • I found two errors in the manual:
    1. The color code for one of the resistors was incorrect in the manual. With my aging eyes, and the miniaturization of components today, I always use an ohm meter to test all resistors before attaching them to the PCB when I build a kit.

      Incorrect color code in manual.

      Incorrect color code in manual.

    2. The circuit contains 10 resistors and all 10 were included in the kit. But one was completely missing from the step-by-step instructions. After I finished attaching all active and passive components, I had one resistor left over and fortunately there was a matching empty space on the circuit board for the same value resistor. I double and triple checked the instruction manual and I can not find where it calls for this resistor to be attached.
  • My biggest criticism so far is the fact that this kit is “solder-less.” All components are attached to the PCB with screws, lock washers and a nut. You insert the leads for each component through the over-size pass-through holes on the PCB, and bend the leads tight against the edge. Then you insert a screw in from the topside, place a lock washer on the bottom side and fasten with a bolt.
Bottom of the PCB board

Bottom of the PCB board

On the upside, the fact I didn’t need to work with a hot solder iron meant I felt comfortable building the kit at the kitchen table. (My XYL would not be pleased if she found burn marks on the table!) So I had a nicer environment to work in than the basement work bench.

Heathkit Explorer Jr. sheered off resistor leadsOn the downside, I managed to sheer off the leads on TWO resistors when tightening the screws. Fortunately I was able to replace the busted resistors from my on-hand stock.

The other odd thing about this method of attaching components is that Heathkit included a nifty screwdriver in the kit, but leaves it up to the kit builder to provide a small socket wrench or pliers to hold the nut in place while tightening the screw.

Finally, the instructions call for the kit builder to ‘bend the excess leads back and forth’ until they snap off, rather than instructing the kit builder to snip off the excess leads with nippers. That seemed really strange to me.

Heathkit Explorer Jr. Completed coil

I completed my build of the GR-150 Explorer TRF radio this past weekend. I had no difficulty winding the coil, which involved 56 turns of magnet wire around a ferite core and securing it with transparent tape.

Heathkit provided the black ties, which were too large.

Heathkit provided the black ties, which were too large.

The next problem I encountered was attaching the wound coil to the PCB. The kit came with two zip cords to use as fasteners, but the zip cords were much much too large to fit through the holes drilled in the PCB. So this required a trip to the hardware store.

You can clearly see that the holes are too small for the black cable ties.

You can clearly see that the holes are too small for the black cable ties.

Once I had the coil mounted, I encountered the problem again with the bolts and nuts shearing off the leads – this time, it took me about 4 tries to attach the thin fragile coil wires to the PCB. It’s a very fragile process that again had me wishing this was a solder kit.

Heathkit Explorer Jr. Top of PCB front

The rest of the assembly went well. The only other glitch I encountered was in assembling the cabinet, the kit came with six locking star washers for the cabinet, in fact the parts list indicates that six should have been included in the kit. But then the actual assembly called for 10 star washers.

Heathkit Explorer Jr. Top of PCB

Heathkit Explorer Jr. Nearly finished frontHeathkit Explorer Jr. Completed PCB mounted

So, how did the radio perform? About as expected. It is a single stage TRF receiver without a proper audio amplifier. The instructions say you should use earbuds to listen to the radio, but I found that my standard stereo earbuds to be off too low an impedance for while the radio worked, all stations heard were very faint – about as strong as you’d hear from a typical crystal radio kit.

Heathkit Explorer Jr. 1st run sticker

I hooked the radio up to a set of PC speakers which helped – a lot. Once I could hear the audio output, I was very pleased with the radio’s performance. The tuning cap is geared and it takes a good five turns of the tuning knob to cover the entire broadcast band. The radio was fairly sensitive and not too selective – again, as you’d expect.

So, was it worth it? For me, sure… but it depends on what you are looking for.

It’s a bit pricey for what you get, but if you want to support Heathkit as it attempts to rise from the ashes, and if you have the $$$ to ‘donate’ towards the cause, it may be worth it.

Heathkit Explorer Jr. Completed w. screwdriver

Here is my take:

The good

  • Very nice quality materials….the PCB, tuning cap, and cabinet were of a quality you don’t often see in kits.
  • Nostalgia factor–from the packing to the manuals, the kit really does capture some of the Heath nostalgia.
  • Level of detail in the step-by-step instructions.
  • Documentation. The manual ends with a very nice feature on radio theory and theory of the different stages of the TRF and how to read a schematic. It’s clearly written for a youngster as it’s complete with drawings of smiley-faced electrons moving through the components and circuits.
  • The radio does work and is a joy to tune across the dial.

The bad

  • Quality control is lacking. It’s hard to imagine a kit ever leaving Benton Harbor back in the day with such glaring errors in the manual (wrong color code, missing steps), or with the wrong size zip ties, etc.
  • Price. Even though the materials are high-end, the retail price seems a bit high.

The ugly

  • I really wish Heathkit had included either a built in audio amp circuit (there is plenty of room in the cabinet to add a simple IC-based amp), or would have marketed a separate audio amp kit. Having an amplified speaker would add a lot in terms of pleasure from the completed kit. Another kit vendor, Peebles Originals, peeblesoriginals.com, sells a nice little audio amplifier kit for use with their regen radio kits. I’ve built it, and it’s a simple straight forward kit. Heathkit could have done this and it would have made a big difference. (I think I’ll try my Peebles amp with the Explorer!)

Overall, I really enjoyed the build and I like the radio. I’m looking forward to see what the ‘new” Heathkit does next.

I applaud Heathkit for making a go at a come-back and will continue to support their efforts by buying and building their pricey stuff – yeah, I’m that guy.

73 de AB1DQ
James


James, thank you for not only sharing your experience–along with errors and omissions–but providing excellent, detailed photos. I can’t tell you how many times I’ve been confused by kit instructions and turned to Google to help me find photos and notes from other builders. Your details will help others attempting to build the Heathkit GR-150.

I hope you enjoy your new Heathkit! You’ll have to let us know how that Peebles powered speaker works with the G-150!
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