Category Archives: Portable Radio

Andy builds a genius companion control display for the Yaesu FT-817 transceiver

Many thanks to SWLing Post contributor, Andy Webster (G7UHN), who kindly shares the following guest post:

Yaesu FT-817 companion display

by Andy Webster (G7UHN)

Like so many I love getting out portable with my FT-817 but I do seem to spend so much of my operating time fiddling through the soft-keys because my most used functions (CW narrow filter, power and keyer settings to tune an ATU, A/B, A=B, etc.) are spread across different “pages” of the A,B,C assignments. Compared to the sublime experience of using my Elecraft K2 the FT-817 can be a little frustrating!

Last month, inspiration struck and I thought I could cobble together a small microcontroller and a little OLED display with some buttons to provide some extra soft-keys for the radio using the CAT serial port. Nothing particularly original here (I’ve seen articles of people using PICs for this purpose) but it seemed like a nice sized project for me to play with and build some experience doing PCBs (I’ve only done this once before at home). A little bit of discussion with Michael G0POT (FT-817 and SOTA guru), some Google searching and we were looking over KA7OEI’s excellent reference page (http://www.ka7oei.com/ft817_meow.html) and thinking about our favourite FT-817 commands…

As it happened I was lucky to have the right bits (Arduino Nano, small OLED display, buttons, prototype board and an 8-pin mini DIN cable) lying around the house to see “first light” from my FT-817’s serial port that evening. The Arduino Nano is a good place to start because it works at 5V so can work directly with the FT-817 levels on the ACC port. What followed next was some late nights of hacking on Arduino code to send and receive the data for my favourite commands and more experimentation on prototype board.

I tried a couple of cheap OLED displays and they look great indoors but weren’t quite up to the job in full sunlight which is fairly typical in my portable operations.

Daytime readability issues with an OLED display

By this point I had also realised the utility of having an auxiliary display on top of the radio as a much easier thing to view than the 817’s own display on the front panel. I’d also experienced some interference from the unshielded prototype board coming through as clicking sounds on the radio’s receiver so it looked as though some isolation between radio and my circuit might be necessary. Guided by many Internet tutorials, I switched to using a Nokia 5110-style LCD for better daylight readability and lower power consumption. Adding an ADUM1201 digital isolator and a B0505S-1W isolated DC-DC converter to the prototype board (modules acquired very quickly from eBay suppliers) gave me some isolation and lowered the interference which I guessed would disappear when I made the design on PCB with good ground planes around the signal lines.

Screen capture showing the schematic (click to enlarge)

With a (mostly) working prototype it was time to hammer the Internet tutorials again, this time to learn how to use KiCad, a free open-source PCB design tool available on Linux, Windows and Mac. I’ve done one PCB for home projects before using Autodesk EAGLE and I found learning Eagle pretty hard going, it seems like it carries 20 years worth of baggage and dogma in the user interface. In fact I started using EAGLE on this project but spent 3 hours on the first evening just trying to change the labels on the ADUM1201 chip that I couldn’t find in an EAGLE library… so I gave up and thought I’d try KiCad which I’d seen some recent good reports on. I’m happy to say after finding an excellent tutorial on KiCad I had drawn the schematic and my PCB layout in about 15 hours working time spread over a few evenings.

I should add that the 15 hours of KiCad time did include several hours of agonising over the choice of slide switch so a PCB can be done much quicker than that once you’ve got your favourite parts sorted!

That’s pretty impressive for my first go with KiCad as a near-beginner to PCBs, I heartily recommend it, it was so much easier than EAGLE and quite an enjoyable tool. Right, PCB design done and uploaded to JLCPCB for manufacture. 5 PCBs with DHL shipping cost me less than £20 and arrived from China within 5 calendar days. Other PCB fabs are available… 🙂

Click to enlarge

So that brings us to today, pretty much. The PCB was assembled very quickly (!) and there is no sign of noise from the serial data lines creeping into the 817’s receiver now it’s on PCB. Some lessons have been learned through the construction (e.g. brown 6mm push buttons are less “clicky” than the black ones and that’s a good thing!) and I now have my companion FT-817 display/buttons in field trials. I’ve no plans to sell this, it’s a trivially simple design, but it does make a great home project to polish your skills in microcontrollers, PCBs and construction. I’ll post a write-up on my website in due course.

In use, the device works just as I’d hoped, I can do everything I want to on my FT-817 without having to fiddle through the awkward button presses. The frequency display is also in a much better position for me now (as most FT-817 owners will know as they jealously eye the KX2, KX3, etc…!) and I think I used it for the whole session when I took it to the field on Saturday. If only my CW had been so slick!

Next steps are to work on the Arduino code. My code is pretty rubbish (my coding style involves a lot of Stack Overflow and copy/paste!) and not safe for public consumption. There are also some health warnings to be noted in manipulating the FT-817’s EEPROM (required for some of the functions I wanted), explained on KA7OEI’s page but there have been a few volunteers on Twitter to help with the software which is great. Also I may do a “Rev 2” board with an Arduino Pro Mini to lower the drain on the FT-817 battery before sharing the PCB files. Other than that it’s now time to get back outdoors and enjoy the new improved interface to my smallest radio! 😀

73
Andy G7UHN

Andy, I absolutely love this project! A wonderful addition to the FT-817/818 and I’d hardly call it a “trivial” design–!

I purchased the original FT-817 shortly after it was introduced. At the time, I was living in the UK and travelled extensively throughout Europe. I loved the ability to simply throw this little rig into my carryon and play radio pretty much anywhere my work travels took me. In the end, I did less ham radio work with the FT-817 and more SWLing.

Still, I eventually sold my FT-817 for the very same reason that motivated you to build a companion display: the front panel is too small and my most used functions require too much menu digging.

Your companion board is an elegant homebrew solution. I love the Nokia LCD screen–superb readability in the field.

Thank you again and once you do a write-up on for your website, we’ll be sure to link to it on the SWLing Post!

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Any advice on compact Lipo batteries, in-ear earphones with volume control, and portable amplified speakers?

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The MTR-3B 3 band transceiver is about the size of a pack of playing cards.

SWLing Post readers: I originally published the following post on QRPer.com. I thought I might share it here on the SWLing Post as well since we’ve so many readers who regularly use compact battery packs, earphones, and portable speakers. I’m looking for some advice as I build a super-compact SOTA/POTA field kit around the Mountain Topper MTR-3B. If interested in helping me sort this out, read on:

I received my Mountain Topper MTR-3B last week, and I’ve already taken it on a POTA activation.

Last weekend, I decided to break it in on a POTA “two-fer” site: Hampton Creek Cove State Natural Area (K-6246) and The Overmountain Victory Trail (K-4577) in Tennessee. Hampton Creek Cove was actually an ATNO (all time new one) so it was a trial by fire!

In short, the MTR-3B was marvelous. I’m so impressed.

As I mentioned in a previous post, I’m building a full SOTA/POTA activation kit for the MTR-3B. I already have a kit built around my KX2 and I don’t want to “borrow” any items from it (so I’m not surprised later in the field when an item is missing).

The TalentCell Rechargeable 12V 3000mAh Lithium Ion Battery Pack is the little black box.

For this activation, I powered the MTR-3B with this inexpensive 12V battery pack a friend recommended on Amazon.com (affiliate link). The battery pack is almost identical in size to the MTR-3B and works perfectly. The battery, charger and cable all set me back a whopping $25.

I also used my Whiterook paddle (which needs new paddle arms at this point) but that will soon be replaced with a set of N0SA portable paddles I recently ordered.

Since the MTR-3B has no volume control, I used a pair of 20 year old Sennheiser earphones I bought when I lived in Munich. These have been in a drawer for ages because I now prefer using in-ear earphones with silicon earpieces for better comfort and sound isolation. But the Sennheisers have one thing none of my other earphones sport: in-line volume control.

While the earphones worked well for this activation, I’d still prefer a set of in-ear earphones with in-line volume control. Any suggestions from MTR-3B owners? Also, I’d like a compact amplified speaker with volume control to carry as an option when needed. If you can recommend one, please comment!

I’m writing an article for The Spectrum Monitor magazine about portable power later this year. I noticed that a number of MTR-3B owners swear by 11V rechargeable Lipo cells that are used in the RC and drone markets. Many have a similar compact form-factor as the common 9V battery. I understand, however, some of these cells need special chargers and equipment to balance them.

I would appreciate any and all information about these batteries.

In the meantime, Rich (N8TGQ), recently shared a pic of his Mountain Topper portable pack. Check it out:

I think it’s brilliant how he’s mounted everything on a compact plastic cutting board inside the case. Rich says that what he loves about this set-up is that everything is there, ready to go–simply plug in the antenna!

Please comment or contact me if you have any suggestions as I build out a compact MTR-3B kit!

Photos of the lab599 Discovery TX-500 in the field

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Many thanks to SWLing Post contributor, Don (W7SSB), who shares the following photos of the new lab599 Discovery TX-500. Don notes that all of these photos were taken in Russia–where the TX-500 is manufactured–and include a number of Chameleon resonant field antennas.

Thanks for sharing these, Don. The thin form-factor of the TX-500, paired with a resonant antenna, certainly makes for a lightweight portable field setup!

Adding CW mode to the EA3GCY DB4020 Dual-band 40 and 20M QRP Transceiver Kit (Part 2)

The EA3GCY DB4020 transceiver now has CW mode

by Frank Lagaet (ON6UU)

After telling you all about the DB4020 SSB build I’m here with the CW part of the kit, let’s say this is part 2. At a certain moment Javier let me know the CW interface kit was ready for shipment and some week later it was delivered to my QTH.

Again, a well packed kit arrived in a brown envelope, components and boards well packed in bubblewrap. I found even a board I did not expect which can hold a push button, a switch and the connector for your morse key. Javier thinks of everything it seems!

Unpacking the bubblewrap gave me this result, all components in 2 bags. In the bigger bag another 2 bags with 2 printboards, one for the CW interface, one for the CW filter. Great !! Checking the material bill resulted in all components there, another thumbs up.

I started, of course, immediately building it because I wanted CW in the transceiver as soon as possible. I don’t do much in SSB mode anymore and I already started missing CW on the DB4020, so I started my KX3 to listen to while I was populating the boards. I never thought CW was going to have this impact on me! …. ..

I started building the CW interface, again starting with all small items. I soon saw that the 2 relays which need to be soldered in were ideal to protect all components when the board is upside down, so I soldered them in very quickly. I then soldered in all other components ending with the elco’s.

Next phase was the CW filter. This board is small and came together in a blink of an eye, no problems there, the long legs of the 3 and 4 pin headers went in last.

The following day, I made all wire connections and soldered a 13pin connector, leaving one pin out since I want to have the option to choose the width of the CW signal I’m listening to. By cutting the FL CW + pin and adding an additional switch, I have now 500Hz or 2400Hz. Great option, for very little effort and simple. Another thumbs up here.

Now it was simply a matter of inserting the sub boards in the main board and all should be working. And it did! Hurray! The 500Hz filter works perfectly, filtering away all above or below stations nearby my operating frequency.

This is the result of the soldering work, 2 small boards which need to be inserted in the main board:

The CW interface still needs the 13pin header of which I cut one pin and mounted a switch to have the 2400Hz width.

The IC you see in the middle of the CW interface is the KB2 keyer which gives you several functions like 4 memories and beacon mode. The 4 potmeters are used to set the level on 40 and 20 meters, to set the delay between TX and RX switchover and to set side tone monitor level. The keyer also provides functions as keyer mode A or B, straight key function and can be set for speeds between 1 and 50WPM. WPM speed can be set in 2 different ways. Handy!

Here a picture of the CW filter inserted on the main DB4020 board.

The CW interface is inserted at the side of the main board, notice the 2 wires which go to the switch to allow switch-over between 500 and 2400Hz.

(Wiring still needs to be cleaned up in this picture.)

Finally, the result: a good working multimode QRP transceiver with 2 bands. It should be possible to make close to medium range with it as well as DX, even with QRP power.

And while I was building I also made a new key for this radio, it is made out of a relay and cost nearly nothing, looks good doesn’t it ? hihi.

Homebrew key

The key, when in practiced hands (fingers hi), can do 50 WPM without a problem. My friend HA3HK does without blinking an eye at 40WPM with this kind of key and tells me that he can go faster if needed. Me? I’m going it a bit slower.

Battery pack

As this radio is only using little power (0.4A in RX, 1 to 2A in TX depending the power you set it) I thought, let’s make a battery pack for the radio.

The first plan was installing it in the box. I did not do that because the batterypack is also powerful enough to feed my KX2 and other QRP transceivers. Since I can use it with all of them, a loose battery works out better for me.

I started with an old laptop which had a broken screen and some other malfunctions, but still had a good battery, although I needed the battery connector of course. A piece of wood to mount the connector on was my next goal. And since I still have another laptop using the same batteries, I can charge the battery without problems. Simple, but good and it weighs much less than a gel cell battery.

The battery provides me with 12.5V and some 5Ah. Enough to last for hours on RX and for sure good enough to activate 2 SOTA sites in one day. It doesn’t look great but works great– that is what matters and to test it was more then good. Next will be getting the battery pack in a nice box. Better to re-use stuff than throwing it away I’m thinking.

I need to do something about the cover of the OLED display, there is still some work there to make it look nicer.

Some video can be seen on YouTube :

Finallym I’d like to thank you all for reading my articles about the DB4020. I had big fun soldering, tinkering with the box, making the key, and batteryholder/batterypack. My Hungarian friend HA3HK told me it looks a bit like a spy radio. …. ..

I also include one more time the link where you’ll find this kit :

https://www.qrphamradiokits.com/

73 TU ee

Frank

ON6UU

Thank you so much, Frank. No doubt, you had a lot of fun putting this excellent little kit together.

Implementing a filter switch was a fantastic idea and, obviously, not terribly difficult to do.

Based on the videos, the DB4020 has a low noise floor and very good receiver characteristics. I’m impressed that the CW portion of the radios has so many features as well, such as a memory keyer and beacon mode.

I also love how you reused that 5Ah laptop battery! I think that could almost give you a full day of SOTA activations at those consumption levels!

Thanks again for sharing this with us, Frank! We look forward to your future articles!

Tecsun PL-330: A quick update and an important note before you buy

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We posted an update about the new Tecsun PL-330 in late April 2020. While we didn’t have a lot of details, it’s worth reading.

We still don’t have a lot of details (as of today, July 3, 2020) but readers have been contacting me and commenting recently with links to online retailers who are already selling the PL-330.

SWLing Post contributor, Babis, shared a link to retailer (Taoboa.com, see above), this website with more information, and a review on this page.

Before you buy

To be clear: I am not placing an order for the Tecun PL-330 yet.

Indeed, as I mentioned in a previous post, my trusted Tecsun contact informed me that all of the new portables–the PL-990, H-501, and PL-330–are first being released as a “domestic” or pilot version in China. The pilot version is not the final and fully-updated/upgraded international/export version.

I will make an announcement here on the SWLing Post when the international/export versions are available for purchase.

To be clear, I can’t comment on the performance of the domestic models, but I do understand that the export models will likely have better specifications and even updated front panels/functions.

I also understand that the PL-990 will likely be the first export model in terms of availability.

Stay tuned! I’ll post any/all updates here on the Post.

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Your support makes articles like this one possible. Thank you!

Tecsun PL-365 now in stock at Anon-Co

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Many thanks to SWLing Post contributor, Gareth Buxton, who writes:

I “watch” the Anon-Co new additions page for changes and this morning I received an update that the PL-365 has been added. I think they only used to stock the non-usb Pl-360 version.

Click here to view the PL-365 page at Anon-Co.

Thanks for the tip, Gareth! The PL-365 is a very sensitive portable receiver and one of the least expensive with a proper SSB mode. I’m happy Anon-Co has added them to their inventory.

Radio in the field: Two new POTA activations this weekend!

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This past weekend my wife suggested that I do a Parks On The Air (POTA) activation. I think she wanted me out of the house so that she could prepare a birthday and Father’s day surprise with my daughters.

Of course, I happily obliged. My motto in French: “Profitez-en bien!” or “Make the most of it!”

Hazel (our dog) made it crystal clear she wanted to join me as well. She’s a great hiking companion and also watches out for black bears while I operate in the forest!

DuPont State Game Land (K-6902)

I decided to activate the DuPont State Game Land which was about a one hour drive from my house. Not only was it a new park for me, but it was also an ATNO (All-Time New One) for the POTA program.

I arrived onsite around 10:15 AM local and the parking lot for the forest trail heads was already packed.

It was a gorgeous day and this part of the DuPont Forest is well-known as a great mountain biking spot. I was very lucky to find a place to park.

We’re still in full social distancing mode in North Carolina due to Covid-19, so I had no desire to be anywhere near other people. Hazel and I went off-trail and hiked in about 1/4 of a mile to a nice clearing.

I set up the EFT Trail-Friendly end-fed antenna and operated with the Elecraft KX2.

I called for quite some time before I was spotted in the POTA system. After being spotted, I quickly racked up more than the required 10 contacts for the activation to be considered valid.

Although the weather was amazing and my antenna deployment was near-ideal, the bands were rough and unstable, so it was challenging.

Hazel and I packed up, moved out, and made a detour to visit a waterfall near a site I hope to activate in the near future. Here’s a short video:

Kerr Scott State Game Land (K-6918)

Since Sunday, I’ve been visiting my hometown to help my parents with a few projects.

Yesterday, I had a four hour break in the day and decided to, of course, benefit from the beautiful weather and activate another new-to-me site. (Can you tell I’m addicted to POTA?)

I picked the Kerr Scott Game Land because it was “only” a 50 minute, rather scenic, drive.

It was quite easy finding a spot to park. Like most game lands, though, you must be prepared to go through off-road conditions. Part of the driveway into the site was incredibly muddy and definitely required at least all-wheel drive.

I set up my station in the shade and easily deployed the end-fed antenna once again.

Lesson learned

This activation of Kerr Scott Game Land taught me an invaluable lesson: if you don’t have a “spot” of your activation on the POTA site, it’s like you don’t exist.

The POTA spotting network (much like popular DX spotting networks and clusters) is simply amazing. As a POTA hunter, you open the spots page and you’ll see a list of all of the current operators, their park numbers, and frequencies where last heard.

As an activator, your number one priority when you find an available frequency and start calling CQ is to be spotted on the POTA network.

If I have good mobile phone coverage at my site, I self-spot on the network. Within a few seconds of the spot posting, I’ll typically have a pile-up of a few operators trying to reach me.

If I have cell phone service, but no data, I’ll text my good friend Mike (K8RAT) and ask him to spot me on the network.

Kerr Scott, like most game lands, however, had no mobile phone service whatsoever, so I had no way to self-spot. In fact, this particular site was a good 15 minute drive from the nearest cell phone signal.

I called CQ for 30 to 40 minutes on my announced frequency, at the announced time, but not one single op come back to me.

Since I had just driven 50 minutes to reach this site, there was no way I was going to give up so easily. I had already set up my station in the trunk/boot of my car, so I simply secured it, disconnected the antenna and tied it to a tree branch (so it wouldn’t be in the way), and drove 15 minutes to a spot where I could send a quick message to Mike.

When I got back to the Kerr Scott, I hooked up the antenna, made one call, and had a pile-up of five operators I worked in rapid succession. In fact, I had my required 10 contacts within 8 minutes.

I do wonder how some of the most adventurous POTA activators manage to post spots while in remote areas. It’s such a key component of having a successful activation, I wonder if they use a satellite phone or satellite messaging device to text a friend for help. (If you’re a POTA or SOTA activator, I’d welcome your comments here!)

At any rate, I was very pleased to hammer out an activation so effortlessly once I was spotted on the network.

The CW secret weapon

I should add here that CW activators have a secret weapon that’s incredible effective: the Reverse Beacon Network (RBN).

As a CW operator, the POTA spot system will read your callsign from the RBN as long as you have made an announcement on the POTA website in advance or have already been spotted to the POTA website. All you have to do is set up your station at the site and call CQ: the POTA system will auto-generate an accurate spot for you based on the frequency from the RBN. It’s incredibly effective and more than enough reason for me to think I should start doing CW activations.

I can operate CW–in fact, I routinely make CW contacts in POTA and in other contests. However, I’m not quite brave enough to call CQ from a POTA site and work my way through even a modest pile-up.

I need to practice CW more, and I will!

This week, I also take delivery of my Wolf River Coils TIA antenna. I’m looking forward to having the TIA as an option when I need a self-supporting antenna that’s quick to deploy and can handle up to 100 watts when needed.

Post readers: Did you play radio in the field this weekend? I’d love your comments–especially if you simply took a receiver outdoors to enjoy some noise-free broadcast listening!